High-sensitivity, fg-grade, residual DNA detection kits for quality control of biological products

Overview

Host cell residual DNA is a process-related impurity involved in the production of biologics, which not only reduces the effectiveness of biologics, but also may pose safety concerns such as infectiousness or tumorigenicity. Therefore, regulatory agencies in various countries have imposed limits on the amount of residual DNA in biologics.

Current WHO and FDA guidelines recommend residual DNA in finished products of no more than 10 ng/dose, and FDA also states that residual DNA in host cell DNA of biologics should be no more than 100 pg/dose. The General Principles of the European Pharmacopoeia stipulate that most of the residual DNA limits of biological products should be no more than 10 ng/dose, but the residual DNA limits of individual vaccines are more stringent, e.g., the residual DNA in the inactivated vaccine against hepatitis A should not be more than 100 pg/dose, and that the residual DNA in the vaccine against hepatitis B should not be more than 10 pg/dose. The 2020 edition of the Chinese Pharmacopoeia, Part III, stipulates that the DNA residue in biological preparations produced on a cellular matrix should not exceed 100 pg/dose, and the DNA residue in vaccines produced on a bacterial or fungal matrix should not exceed 10 ng/dose.

In addition, for the methods of exogenous DNA residue determination, national pharmacopoeias also give guidance recommendations. The 2017 edition of USP40-NF35 General Provision 1130 of the U.S. Pharmacopoeia describes 3 methods for the determination of exogenous DNA residues, which are DNA probe hybridization, threshold method and real-time quantitative PCR method. The European Pharmacopoeia proposes real-time quantitative PCR and immunoenzymatic methods, which are 2 sensitive analytical methods for quantifying residual DNA in host cells. The Chinese Pharmacopoeia 2020 version of the three general rules 3407 also stipulates that the host cell DNA residue detection methods are DNA probe hybridization, fluorescence staining and quantitative PCR.

Among them, qPCR method has very high sensitivity, sequence specificity and accuracy, which can provide a reliable detection means for the biopharmaceutical industry in process research and quality control of finished products, and has now become the preferred detection method for each biological product manufacturer.

Yeasen Biotechnology Residual DNA Detection Kits

Based on the principle of fluorescent probe qPCR, Yeasen has developed a series of rapid and specialized host cell residual DNA detection kits, including CHO, HEK293, E.coli, Vero, Human, MDCK, Hansenula polymorpha, Pichia pastoris and so on. These kits provide specialized and rapid detection of DNA residues in intermediate, semi-finished and finished products during the development and production of biologics such as antibody drugs, cell and gene therapy products, recombinant protein drugs and vaccines.

Feature

High sensitivity: developed based on fluorescent probe qPCR method with LLOD as low as 0.05fg/µL;

High accuracy: sample spiking recoveries in the range of 70%~130%;

High specificity: no cross-reactivity with irrelevant DNA, reducing false positives in detection;

Compliance with regulations: fully validated in accordance with Chp, USP, ICHQ2(R1) and other requirements, performance in accordance with Chinese and foreign regulatory standards;

Cooperate with auditing: product production conforms to ISO13485 quality system standards, with perfect audit documents.

Guarantee quality: the raw materials of the kits are all independently developed, and the qPCR Mix and other enzyme products are produced in an ultra-clean enzyme factory.

Application

Antibody DrugsHost cell residual impurity detection
VaccinesHost cell residual impurity detection
Recombinant Protein drugsHost cell residual impurity detection
Gene-cell therapy drugs Host cell residual impurity detection

Specification

Testing and validation program

Reference standards or requirements

Note

1. Kit Standards (Reference Standards)

Benchmarking to national standards or Prepared standards

 

2. Linear Range

Scope of the standard curve

Refer to the manual or actual situation (eg.30fg/μL~300pg/μL)

 

R2

≥0.98 (P.s.Yeasen Kits≥0.99)

Requirements for HCD in Chinese Pharmacopoeia 2020 Edition 3407 General Provisions

Slope

-3.1~-3.8 (P.s.Yeasen Kits -3.1~-3.6)

Requirements for HCD in Chinese Pharmacopoeia 2020 Edition 3407 General Provisions

Amplification efficiency

90%~110%((P.s.Corresponding slope -3.1~-3.6, Requirements within the industry)

 

3. Accuracy

Deviation from national standard DNA

<15%

 

Sample spiking recovery rate

50%~150%(Requirements within the industry 70~130%)

Requirements for HCD in Chinese Pharmacopoeia 2020 Edition 3407 General Provisions

4. Precision

Repeatable

CV<15%

 

Intermediate precision

CV<15%

 

5. Speciality

No interference with exogenous DNA

 

6. Limit of quantification

fg/μL level

 

7. Stability

Repeated freezing and thawing

10 times

 

Acceleration Stability

2~8℃ 30 days, 37℃ 14 days

 

Validity period

-20°C storage for 2 years

 

Figures

High sensitivity: LLOQ as low as 0.3 fg/µL, LLOD as low as 0.05 fg/µL.

1.The linear range of CHO Host Cell Residual DNA Detection Kit (3G) was 3fg/μL~300pg/μL, R2=1, the amplification efficiency was 99.29%, and the CV of the detection value of each concentration was <15%.

Figure 1. CHO DNA (3G) calibration graph (left) and amplification curve linear mapping (right)

2.Detect CHO DNA (3G) at the lowest concentration point of the standardized song at 3fg/uL and below concentrations, 10 replicates per concentration. The results showed that at concentrations of 0.3 fg/uL and above, the CV was <20%, i.e., the limit of quantification of the CHO Host Cell DNA Residue Assay Kit (3G) was 0.3 fg/uL.

3.Detect CHO DNA (3G) at concentrations of 0.3 fg/μL and below at the limit of quantification (LOQ) of 20 replicates per concentration. The results showed that the detection rate of 20 replicate wells at concentrations of 0.05fg/μL and above was ≥19 (i.e., the detection rate was ≥95%), i.e., the detection limit of the CHO Host Cell DNA Residue Detection Kit (3G) could reach 0.05fg/μL.

Figure 3. 0.05fg/μL CHO DNA (3G) qPCR assay results

High specificity: no cross-reactivity with other host cell DNA.

Assessing the interference of genomic DNA of mouse species with high affinity to CHO DNA (3G) as well as genomic DNA of cells commonly used in the production of biologics to the CHO DNA detection reagent, the amplification curves of the interference group and the control group overlapped and no interference was seen (the following graphs show, in order, the interference data of Mouse, HEK293, and E.coli genomic DNA to the CHO DNA detection reagent).

Figure. 4. Results of interference experiments with CHO DNA (3G) kit

Product Information

Categorization

Item No

Product Name

Specification

Sample Pre-treatment

18461ES

MolPure® Magnetic Residual DNA Sample Preparation Kit

25T/100T

18467ES

MolPure® Mag48 Sample Preparation Kit FN

3×16T/6×16T

Nucleic Acid Extraction Instrument

80511ES

48-Channel Automated Nucleic Acid Extractor

48 Fluxes

Residual DNA Detection

41307ES

Vero Host Cell DNA Residue Detection Kit(2G)

50T/100T

41308ES

E.coli Host Cell DNA Residue Detection Kit(2G)

50T/100T

41310ES

SV40LTA&E1A Residue DNA Detection Kit

50T/100T

41317ES

Hansenula polymorpha Host Cell DNA Residue Detection Kit

50T/100T

41319ES

MDCK Host Cell DNA Residue Detection Kit

50T/100T

41323ES

Plasmid DNA Residue Detection Kit

50T/100T

41324ES

S. cerevisiae Host Cell DNA Residue Detection Kit

50T/100T

41325ES

Human Host Cell DNA Residue Detection Kit

50T/100T

41328ES

Pichia pastoris Host Cell DNA Residue Detection Kit

50T/100T

41330ES

Sf9 and Baculovirus DNA Residue Detection Kit

50T/100T

41331ES

HEK293 Host Cell DNA Residue Detection Kit(3G)

50T/100T

41332ES

CHO Host Cell DNA Residue Detection Kit(3G)

50T/100T

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